Pressure Vessel Plates
Table of Content
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Product Specification
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Chemical Composition
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Mechanical Composition
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Related Products
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DETAILED INFORMATION
Purohit Pipe Industries talked with comprehensive experts in pressure vessel sheet steel. Through our participation in the collection of pressure vessel sheet steel plates for several years, we have been providing amazing, cost-effective, and more organized results. As a result, we have input accounts in Saudi Arabia, Kuwait, Qatar, Oman, and Oman, United Arab Emirates, today. We would be happy to assist you with your inquiry. We provide pressure vessel steel plates that are extensively tested at reasonable prices to customers in the UAE, Iran, Turkey, Kazakhstan, Greece, Singapore, Thailand, Indonesia, Vietnam, South Africa, South America, Brazil, India, Australia, and Egypt.
As a result, these pressure vessel steel plates are made from the highest quality raw materials. In addition to the assembly of highly qualified and experienced technicians, Purohit Pipe Industries uses the latest development results to Exporter steel plates and profiles for pressure vessels. Depending on how you plan and create the container, the plate is often dug in the same size and shape.
As long as our quality system is unconditionally approved and tested reliably, it will do the job. Planet, like each of our suppliers, each Exporterer is supervised and evaluated by our Purohit Pipe Industries, which is responsible for supplying weighed container plates and heaters from inventory to Exporters, end users, and distributors.
A large part of our business has been providing and maintaining impermeable steel plates with hydrogen-induced cracking (HIC) for the petroleum and gas industries. These brands have long been a part of our property, and we consider ourselves experts in providing and maintaining them. As a stockist of ASME SA/ASTM A 516 60-grade steel plates, Purohit Pipe Industries ships them to customers throughout the world.
Plates of this type meet the demands of EN10204 3.1 or EN10204 3 and are often used in steel and petrochemical industry equipment and boilers with heavy indentation as well as fully traceable shipping containers.
In these locations, lightweight containers can withstand very high temperatures. They are particularly suitable for thermal spray containers.
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Pressure Vessel Plate Specification
Grade | Pressure Vessel Plates |
Length | Up to 18,000 mm |
Thickness | From 3 mm to 250 mm |
Width | to 4,500 mm |
Production | Hot-Rolled (HR) |
Heat Treatment | Normalized/Rolled /QT/N+T |
Pressure Vessel Plates Material Chemical Composition
Composition |
Percentage % |
Composition |
Percentage % |
Ni |
0.6 |
Si |
0.3 |
Cu |
0.10/ 0.22 |
C |
0.3 |
Ti |
0.03 |
S |
0.03 |
Nb |
0.03 |
P |
0.01 |
Mo |
1/ 1.7 |
Mn |
0.08 |
V |
0.02 |
Al |
0.02 |
0.3 |
Cr |
Pressure Vessel Plates Mechanical Properties
A516 | GRADE 65 | GRADE 60 | GRADE 70 | GRADE 55 |
YIELD (KSI) | 35 | 32 | 38 | 30 |
TENSILE (KSI) | 65-85 | 60-80 | 70-90 | 55-75 |
ELONGATION (200 MM) | 19 | 21 | 17 | 23 |
Pressure Vessel Plate Equivalent Material
Standard |
Description |
ASTM/ASME |
A/SA516 – Grade 70 |
DIN Standard |
– |
European Norm |
EN10028 P355GH |
British Standard |
BS1501-224-490A/B |
Grades Of Pressure Vessel Plate
Steel grade standard | Steel group | Steel grades |
EN 10028-3 | for pressure vessel construction Fine-grain structural steels |
P355NH, NL1, NL2 P275 NH, NL1, NL2 P460 NH, NL1, NL2 |
ASTM/ASME | Pressure-vessel steels |
(S)A 387 Grade 11 Class 2 (S)A 203 Grade D, E (S)A 516 Grade 60, 65, 70 (S)A 533 Type B Class 2 (S)A 738 Grade A, B (S)A 387 Grade 22 Class 2 (S)A 387 Grade 12 Class 2 (S)A 537 Class 1, 2 |
EN 10028-4 | Nickel-alloyed cryogenic steels |
X7Ni9 X12Ni5 X8Ni9 12Ni14 |
EN 10028-2 | alloyed and Unalloyed creep-resistant steels |
16Mo3, 20MnMoNi4-5 P235, 265, 295, 355GH 13CrMoV9-10 13CrMo4-5, 10CrMo9-10 |
Pressure Vessel Quality Steel Plate Rolling
Several methods are used to roll pressure vessel plates, including hot rolling and cold rolling.
Rolling processes come in a variety of forms, including:
- Rolling profiles
- Forming by rolling
- Rolling under control
- Rolling rings
- Bending of rolls
Size Chart of Pressure Vessel Plates Rolling
Thickness |
Length |
Diameter |
|||
7/8″ |
X |
10′-0″ |
X |
18″ O.D. |
|
1-1/4″ |
X |
4′-0″ |
X |
18″ O.D. |
|
1/2″ |
X |
12′-0″ |
X |
20″ O.D. |
|
1″ |
X |
10′-0″ |
X |
20″ O.D. |
|
2-3/4″ |
X |
10′-0″ |
X |
24″ O.D. |
|
3/4″ |
X |
12′-0″ |
X |
30″ O.D. |
|
4″ |
X |
10′-0″ |
X |
30″ I.D. |
|
3″ |
X |
6′-0″ |
X |
24″ O.D. |
|
2″ |
X |
3′-0″ |
X |
20″ O.D. |
|
9″ |
X |
12′-0″ |
X |
72″ I.D. |
|
12″ |
X |
7′-0″ |
X |
90″ I.D. |
|
7″ |
X |
12′-0″ |
X |
60″ I.D. |
|
6-1/8″ |
X |
12′-0″ |
X |
48″ I.D. |
|
4-1/2″ |
X |
5′-0″ |
X |
30″ I.D. |
|
10″ |
X |
10′-0″ |
X |
84″ I.D. |
Stock List Of Pressure Vessel Plate Material
Grade |
Standard |
Minimum Thickness (mm) |
Maximum Thickness (mm) |
A516 60 |
ASTM/ASME |
6 |
120 |
A516 65 |
ASTM/ASME |
||
A516 70 |
ASTM/ASME |
6 |
150 |
A387 11 CL2 |
ASTM/ASME |
6 |
60 |
A387 12 CL2 |
ASTM/ASME |
8 |
40 |
P265 GH |
EN 10028 – 2 |
6 |
150 |
P355GH |
EN 10028 – 2 |
6 |
150 |
A387 5 CL2 |
ASTM/ASME |
||
P265 GH |
EN 10028 – 2 |
6 |
150 |
16Mo3 |
EN 10028 – 2 |
6 |
150 |
P355NH |
EN 10028 – 3 |
6 |
150 |
P275NL1 |
EN 10028 – 3 |
5 |
100 |
Direct 5 |
Dillinger |
6 |
100 |
P355NL2 |
EN 10028 – 3 |
6 |
150 |
P275 NH |
EN 10028 – 3 |
5 |
100 |
P460 NL2 |
EN 10028 – 3 |
8 |
30 |
P355NL1 |
EN 10028 – 3 |
6 |
150 |
P460 NH |
EN 10028 – 3 |
8 |
30 |
A516 60 + HIC |
ASTM/ASME |
6 |
100 |
A516 65 + HIC |
ASTM/ASME |
6 |
100 |
A516 70 + HIC |
ASTM/ASME |
6 |
100 |
We provide material test certificates and samples for Pressure Vessel Quality (PVQ) steel plates
Pressure Vessel End Plate Thickness Calculation
Cylinder Wall thickness calculation x according to Dutch Rules |
|||||||||||
Calculation thickness |
d = dn – Ca – tol = |
8.2 – 1 – 1.03 = |
6.17 mm |
||||||||
Allowable stress |
f = f1 = 0.67 * Re(Td) = |
0.67 * 175.2 = |
117.38 N/mm2 |
||||||||
Cylinder: |
|||||||||||
Required wall thickness |
|
|
0.47 mm |
||||||||
Inside diameter |
Di = De – 2*d = |
219.1 – 2*6.17 = |
206.76 mm |
||||||||
Weight |
96.22 kg |
||||||||||
Required strength reduction |
|
|
0.07350 |
||||||||
Nominal required thickness |
drn = dr + Ca + tol = |
0.466 + 1 + 1.03 = |
2.50 mm |
||||||||
Thickness analysis, d > dr ? |
dn = 8.2 mm is OK |
||||||||||
Enclosed volume |
0.073 m3 |
Steel For Pressure Vessels
grade designation |
Standard designation |
P235GH |
P235GH |
P265GH |
P265GH |
P355GH |
P355GH |
13CrMo4-5 |
13CrMo4-5 |
P295GH |
P295GH |
16Mo3 |
16Mo3 |
13CrMoSi5–5 |
13CrMoSi5–5 |
10CrMo9-10 |
10CrMo9-10 |
12CrMo9-10 |
12CrMo9-10 |
DIN EN 10 028-3 Normalized Steels For Pressure Vessels
FOUR-HIGH MILL PLATES |
CUT-TO-LENGTH PLATES |
||
WIDTH1 from _ to in mm |
WIDTH1 from _ to in mm |
THICKNESS1 from _ to in mm |
THICKNESS1 from _ to in mm |
3,600 mm |
– |
4.0 – 125.0 (4.0 – 100.0) |
– |
3,600 mm |
– |
4.0 – 125.0 (4.0 – 100.0) |
– |
3,600 mm |
– |
4.0 – 125.0 (4.0 – 100.0) |
– |
Quenched and Tempered Steels For Pressure Vessels (DIN EN 10 028-6)
Standard designation |
Steel grade designation |
P460Q / QL1 / QH /QL2 |
P460Q / QL1 / QH / QL2 |
P690Q / QL1 / QH / QL2 |
P690Q /QL1 / QH / QL2 |
P500Q / QL1 / QH / QL2 |
P500Q / QL1 / QH /QL2 |
P355Q / QL1 / QH /QL2 |
P355Q / QL1 / QH / QL2 |
What is Pressure Vessel Plates?
There are several types of pressure vessel plates. Pressure vessel plates are specially designed steel plates that are used in the construction of pressure vessels, boilers, and other equipment that is used at high pressures. There are specific plates manufactured for high-pressure and temperature conditions, and they are designed to be able to withstand the stresses of high-pressure applications, because they are specifically designed to withstand high pressures and temperatures.
It is typical for pressure vessel plates to be made of carbon steel, low alloy steel, or stainless steel depending on the specific requirements of the application. In addition to being available in a variety of thicknesses and sizes, they can be customized to meet the specific needs of the customer in order to meet their requirements.
As part of the manufacturing process, pressure vessel plates are subjected to a series of rigorous testing and inspection to ensure the quality and reliability of the product. Among the key factors that will determine how well a product will perform under high-pressure conditions include its chemical composition, mechanical properties, and other key factors.
Pressure Vessel Plate Application
- Ends of dishes
- Calorie-dense foods
- Heat exchangers
- There are columns
- Exchangers of heat
- Various filters
- Vessels under pressure
- Pipe flanges
- Tanks for storage
- Flows of water
Pressure Vessel Plate Marking
In order to prevent damage to our products, such as Pressure Vessel Plate, we package them carefully. We mark all Pressure Vessel Plates with a Trademark (Company’s LOGO), a Grade, a Size, and a Lot Number. Export packaging is done in wooden cases or boxes. Upon request, we can mark our products as custom.
Pressure Vessel Plate Test Certificates
Among the documents required are an Exporter’s test certificate according to EN 10204-3.1 and EN 10204-3.2, a raw materials certificate, a NABL lab test report, a 100% radiography test report, a third-party inspection report, etc.
Testings (Destructive, Non Destructive):
- Using Positive Material Identification (PMI) to identify materials
- Analyses based on spectroscopy and chemistry
- Tests such as tensile strength, elongation, and reduction in area
- Testing at the micro level
- Macros are tested
- Measure the hardness of a material
- Pitting Resistance Test
- Corrosion between grains (IGC) test
- Flaring test
- Flattening test
- Hydrostatic pressure tests
- NACE TM0284 test for hydrogen-induced cracking (HIC)
- NACE TM 0177 specifies the Sulfide Stress Corrosion Cracking (SSC) method.
- Radiography tests
- A dye penetration test (DP test)
- Testing with ultrasonics (UT)
- Using Eddy Currents for testing
- Impact tests
- Bend the test tube
Pressure Vessel Plate Processing
Purohit Pipe Industries offers the following processing for Pressure Vessel Plates:
- Pressure vessel plate testing
- Pressure vessel plate cutting
- Pressure vessel plate grinding
- Pressure vessel plate drilling/machining
We are the only manufacturer in the world that can offer roll-clad shell plates, heads, and cones in plain-carbon steel from a single source of supply.
Optimized workability
With roll-bonded shell plates, heads, and cones in plain-carbon steel from a single source, we are able to provide our customers with the best processing results possible. When it comes to the base materials, they are ideally matched during the production process. There is a wide range of steel grades available to meet a wide range of application needs.
Boiler and apparatus construction
Purohit Pipe Industries Grobblech GmbH manufactures pressure-vessel steels that are used in the manufacture of equipment and boilers in the chemical and petrochemical industries. Despite the highest temperatures encountered in these areas of application, creep-resistant pressure vessel steels can withstand even the most extreme conditions. As a result, they are particularly suitable for use in hot-application pressure vessels that require high temperatures
High-strength alloys
Our company supplies high-strength CrMo and CrMoV steels for the reduction of wall thicknesses in thick-walled pressure vessels that have thick walls. For the plates and heads of LPG tank trucks, our customers use the high-strength P460 NL2 mod grade because of its high strength. In the construction of storage tanks for liquefied natural gas (LNG), cryogenic 9% nickel steels have been used that are tough enough to withstand temperatures as cold as minus 196 °C. Besides supplying heat-treatable fitting steels in the as-rolled condition, we also supply heat-treatable fitting steels (WPHY).
Greater thickness
It is our responsibility to provide heavy shell plates in selected steel grades, in thicknesses up to 200 mm and based on ingot-cast pre-material, we are able to provide unit weights up to 24 tons. Moreover, we also manufacture pressure vessel steels that are designed to be resistant to sour gases for our customers.
The HICfit pressure vessel plates are designed for use in sour environments
The Purohit Pipe Industries product family HICfit is a range of pressure vessel plates for sour service that is characterized by a high level of resistance against hydrogen-induced cracking (HIC).
The heavy plates produced by HICfit are made from slabs that are produced in our own steel factory. During the production process, all measures are taken to ensure the highest level of cleanliness of steel. It is especially relevant to the steel industry that uses the LD process, which was invented and optimized by Voestalpine, and the state-of-the-art soft reduction process which is utilized during continuous casting, which is used in the steel industry.
Packaging:
At Purohit Pipe Industries, we pay great attention to packaging because it plays an important role, especially in international shipments, which pass through numerous channels before reaching their final destination.
There are a variety of ways in which we pack our goods depending on the product. Some of the ways to pack our goods are:–
- Packing crates and boxes
- Shrink-wrapped for protection
- Packing boxes for cartons
- Wooden pallets
- Boxes made from wood
- Wooden crates
Pressure Vessel Plates advantages and disadvantages?
There are many industries in which pressure vessel plates are used as a part of the construction of containers that are able to withstand high-pressure conditions. The properties of these plates make them suitable for use in high-pressure applications, as a consequence of their specific properties. The following are some of the advantages and disadvantages of using pressure vessel plates in your pressure vessel:
Advantages:
- High strength:
Plates are designed to withstand high pressure, which means that they are made of materials that have a high tensile strength and are tough enough to withstand the pressure. - Corrosion resistance:
It is often the case that pressure vessel plates are made from materials that are resistant to corrosion, so they are able to prevent the vessel from corroding over time. - Durable:
This is mainly due to the fact that pressure vessel plates are designed to be durable and long-lasting, which means that they can withstand wear and tear over time. - Customizable:
Plates for pressure vessels can be customized to meet specific requirements, such as size, shape, and thickness, according to the customer’s specifications.
Disadvantages:
- Cost:
In terms of their specialized properties and manufacturing processes, pressure vessel plates can be more expensive than other materials as a result of their specialized properties. - Weight:
There are times when pressure vessel plates can be quite heavy, which makes them difficult to transport and install. - Weldability:
It may be necessary to use specialized welding techniques in order to assemble pressure vessel plates, which will increase the cost and complexity of the manufacturing process. - Brittleness:
There is the possibility that some pressure vessel plate materials may be brittle, which can make them more prone to cracking or failure under certain conditions.
Overall, stainless steel 904L forged fittings are a good choice for applications that require a high level of corrosion resistance and durability. There is, however, a possibility that these materials may not be suitable for applications with tight budget constraints or those requiring machining.
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